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SMT GSM Universal nozzle supplier

SMT GSM Universal nozzle supplier       Our company is devoted to producing various nozzles, so we have all SMT nozzles, like SMT Samsung nozzle, SMT Yamaha nozzle, SMT Fuji nozzle, SMT Juki nozzle, SMT Siemens nozzle, SMT GSM Universal nozzle and so on... Today I wanna intoruce SMT GSM Universal nozzle to you. Specific performance characteristics of SMT GSM Universal nozzle     SMT Universal nozzle base is made of high-quality materials (stainless steel / iron / aluminum alloy / plastic steel, etc.) manufactured by imported fully automatic CNC machining compound center. It is formed by turning, milling, grinding, polishing, drilling, milling and reaming at a time The precision control is perfect, and the error is 1 ~ 2μm. The concentricity of the universal nozzle is absolutely guaranteed. It needs to be closely matched with the inner and outer holes. It is processed by fine grinding technology, and the vacuum value is absolutely guaranteed. Anodizing, sand blasting and other processes. Because the SMT GSM universal nozzle holder is connected to the machine holder body, the degree of cooperation directly determines the center degree, vacuum degree, and even height of the nozzle after it is installed. Whether the automatic nozzle change is smooth and whether the recognition can pass, etc. The size of the seat is very important. The SMT GSM universal nozzle is made of anti-static materials, and is precision-molded. The nozzle is made of plastic or natural silicone rubber. Global FH 058F nozzle /, Global FH 234F nozzle /, Global FH 340F nozzle /, Global market base. SMT GSM Universal nozzle part number Universal Lightning .125 Compliant Cup Nozzle (3220) 51305405 Universal Lightning .234 Compliant Cup Nozzle (3240) 51305407 Universal Lightning .340 Compliant Cup Nozzle (3260) 49783207 Universal Lightning 042 Steel Conical Nozzle (3420) 51305401 Universal Lightning 042MF Melf Nozzle (3320) 49783226 Universal Lightning 0603 Compliant Nozzle (3530) 51305402 Universal Lightning 0805 Compliant Nozzle (3540) 51305403 Universal Lightning 0805 Steel Conical Nozzle (3440) 51305411 Universal Lightning 083MF Melf Nozzle (3340) 49783231 Universal Lightning 1206 Compliant Nozzle (3550) 51305404 Universal Flexjet 2/3 .125 Cup Nozzle (1220) 51305301 Universal Flexjet 2/3 .234 Cup Nozzle (1240) 51305302 Universal Flexjet 2/3 .340 Cup Nozzle (1260) 51305303 Universal Flexjet 2/3 0402 Ceramic Nozzle (1040) 51305309 Universal Flexjet 2/3 042MF Melf Nozzle (1320) 51305307 Universal Flexjet 2/3 0603 Ceramic Nozzle (1060) 51305310 Universal Flexjet 2/3 083MF Melf Nozzle (1340) 51305306 Universal Flexjet 2/3 08MPF Multi-Port Nozzle (1120) 51305305 Flexjet 2/3 10MPF Multi-Port Nozzle (1140) 51305325

2021

08/12

How to solve Samsung SM feeder problems

How to solve Samsung SM feeder problems     When we test Samsung SM feeder, we often meet some problems, I will introduce some common problems and the solutions 1. Samsung SM feeder error message: Index error Solution: Since the cylinder is not reset within the specified time delay, check whether the material is reeled, and manually rotate the material belt gear to see if it is stuck 2.Samsung SM feeder error message: yellow light Solution: the sensor can not detect the stop, adjust the cylinder stroke screw or check whether the sensor is good. 3.Samsung SM feeder error message: Open error (cylinder has no action) Solution: the cylinder does not work caused the failure. Check in sequence whether the thimble is intact, whether the solenoid valve circuit is in good contact, and check the control board, the solenoid valve, cylinder, and the air supply pipeline. 4.Samsung SM feeder error message: Open error (cylinder moves a bit) Solution: replace the sensor. 5.Samsung SM feeder error message: The feed gear does not rotate or the speed is not sensitive Solution: Check whether there is component on the feed gear, and check whether the cylinder is fixed, the air pressure is normal, the pressure cover movement is sensitive and whether the cylinder is flexible, you can adjust the gear stroke, clean the pressure cover and do grease maintenance, if component is stuck inside the cylinder, then it need to be replaced. 6.Samsung SM feeder error message: the light is not on Solution: Check the control board, re-plug or replace it, check whether the switch is in good contact. 7.Error message: the feeder light is green but cannot be operated Solution: check whether the thimble is intact and check the control board 8.Error message: pushing the feeder gear will move back a bit Solution: adjust the stroke screw of the gear 9.Error message: the center position of the component contour display is offset Solution: The small runner of the feeder base is hit and deformed, it can be repaired with a tool.

2021

08/12

Do you know how to operate used SMT machine correctly?

The most important used SMT machine is pick and place machine. Others include PCB solder paste printing machine, AOI testing equipment, reflow oven and other second-hand SMT equipment. These are automated production equipment. If you operate it slightly wrongly, it will seriously affect the production efficiency of the machine, and may also cause personal safety hazards. Therefore, it is very important to use the used SMT machine correctly. Let me share with you some suggestions!     The core equipment in SMT production line of course is pick and place machine. The fully automatic chip mounter is a device used to realize high-speed and high-precision automatic placement of components. It is the most critical and complicated used SMT machine in the entire SMT production. Used smt pick and place machine has developed from an early low-speed mechanical placement machine to a high-speed optical centering placement machine, and has developed to a multifunctional, flexible connection and modular development. As a high-tech used SMT machine, the safe and correct operation is important to both the machine and people. The most basic thing for the safe operation is that the operator should have the most accurate judgment and should follow the following basic safety rules.     Operators should receive training about the correct method of operation; 1. turn off the power when inspecting the used SMT machine, replacing parts or repairing and internal adjustments (repair of the machine must be performed with the emergency button pressed or power off; 2. make sure YPU (programming unit) is in your hand to stop the machine at any time when “reading the coordinates” and adjusting the machine; make sure that the “interlocking” safety device remains effective to stop the machine at any time, and the safety inspection on the machine cannot be skipped or Otherwise, personal or machine safety accidents are likely to occur; only one operator is allowed to operate a machine during production; 3. during operation, make sure that parts of the body such as hands and head are outside the machine's range of movement; 4. the placement equipment must be correct Grounding; 5. Do not use the patch equipment in a gaseous or extremely dirty environment. The most important point before using the used SMT machine is to receive correct and strict training and to pass the assessment before the machine can be officially operated. Welcome to contact me if you have any questions!

2021

08/12

The advanatges of Yamaha stick feeder

Yamaha stick feeder vibrating feeder SMT Yamaha vibratory feeder three tubes / five tubes     Name: Yamaha vibrating feeder (vibratory feeder three tubes / five tubes) Brand: Yamaha Specifications: Three tubes (width 100mm) / five tubes (width 150mm) Voltage: connect with machine 24V / external connect 110V/220V Uses: The feeding of tubular components is made of imported aluminum materials. The degree of vibration can be adjusted, the performance is stable, and it's easy to operate. We can supply three tubes, five tubes and other IC materials, Weight: About 3.02KG Dimensions: 365X100mm (Note: the size of each model is different) After-sales service: our Yamaha stick feeder is stable and durable and has one year warranty Applicable models: Yamaha YS pick and place machines like YS12, YS12F, YS88, YS100, YS24X and other models     Brief introdction: Yamaha stick feeder, Yamaha vibration feeder, Yamaha vibrating feeder, Yamaha vibratory feeder YV88 / YV100II / YV100X / YV100XG / YV100XGP / YV180 / YV180XG. We can supply three tubes, five tubes and other IC materials; the anti-static design of the whole machine is reliable and durable. The width of the SMD parking position made of imported anti-static materials is adjustable; Features of Yamaha stick feeder: 1. It is made of imported aluminum material with adjustable vibration intensity, stable performance and easy operation, has three tubes, five tubes and other IC materials; 2. The anti-static design of the whole machine is reliable and durable; 3. The width of the SMD parking position made of imported anti-static materials is adjustable; 4. All types of stick feeder can be equipped with two kinds of continuous vibration and intermittent vibration, and the amplitude is set to two kinds of slight adjustment and intensive adjustment; 5. The power supply has three kinds: 24V, 110V and 220V, and the power supply is divided into two kinds: external power supply and connected with machine power supply; 6. Part of the Yamaha stick feeder is equipped with a communication port with SMT, linked with SMT online connection (selected according to SMT requirements);

2021

08/11

What is the working principles of automated optical inspection machine?

AOI, named as automated optical inspection machine includes multi-light source lighting, high-speed digital cameras, high-speed linear motors, precision mechanical transmission structures, and graphics processing software. During the inspection, the AOI automatically scans the PCB through the camera to capture and image the components or features on the PCB (including the status of printed solder paste, surface mount components, solder joint morphology and defects, etc.) through software processing and pass the database. The parameters are comprehensively compared to determine whether the components and their characteristics are qualified, and then the test conclusions are drawn, such as problems, missing components, bridges or solder joint quality.     The working principle of automated optical inspection machine is the same as that of the vision system used in the pick and place machine and the PCB printing machine. Generally, two methods of Design Rule Checking (DRC) and pattern recognition are adopted. The DRC method checks the circuit pattern according to some given rules (such as all wires should use solder joints as endpoints, all lead widths should be no less than 0.127mm, and the spacing between all leads should be no less than 0.102mm, etc.) This methods can guarantee the correctness of the circuit being tested from the algorithm, and also has the characteristics of easy manufacturing, easy algorithm logic, fast processing speed, small program editing amount, small data occupancy, etc. For this reason, this testing method is often used.   The pattern recognition method compares the stored digitized image with the actual image. During the inspection, the comparison is performed according to an intact printed circuit board or an inspection file established according to the model, or according to the inspection program prepared in the computer-assisted design. The accuracy depends on the split rate and the inspection procedures used. It is generally the same as the electronic test system, but the amount of data collected is large and the real-time data processing requirements are high. The pattern recognition method replaces the established design principles in DRC with actual design data, so it has obvious advantages.     Automated optical inspection machine has functions such as component inspection, PCB light board inspection, and post-weld assembly inspection. The general procedure of automated optical inspection machine system for component inspection is: automatic counting of printed circuit boards with installed components and start inspection; check the leaded side of printed circuit boards to ensure proper arrangement and bending of lead ends; check printed Whether there are missing components, wrong components, damaged components, improper component mounting direction, etc. on the front side of the circuit board; check the type, direction, and position of the IC and discrete components connected; check the components marked on the IC components Printing quality inspection, etc. Once the AOI finds a defective component, the system sends a signal to the operator or triggers the actuator to automatically remove the defective component. The system analyzes defects, provides defect types and frequencies to the host computer, and makes necessary adjustments to the manufacturing process. The efficiency and reliability of automated optical inspection machine depends on the integrity of the software used. AO also has the advantages of convenient use, easy adjustment, and no need to program vision system algorithms.   The above is the automated optical inspection machine (AOI), which uses high-speed and high-precision visual processing technology to automatically detect various mounting errors and soldering defects on the PCB. The PCB can range from fine-pitch high-density boards to low-density large-size boards, and can provide online inspection solutions to improve production efficiency and welding quality.

2021

08/10

Price advantage of used SMT JUKI machine

Today we will share Features of JUKI pick and place machine: In addition to supporting IC or complex shaped heterosexual components, one machine also has high-speed placement capabilities for small components. At present, multifunctional equipment is favored in China. In this era of processing, no one can do everything. In order to survive, whether it is LED or PCB patch, it will be undertaken. Therefore, multifunctional equipment in the patch field has become the key.     JUKI pick and place machine has a strong ability to identify the deviation of the component: laser recognition mainly captures the shape of the component from the front side, which can reduce the influence of unstable factors such as the electrode shape and color of the chip component and ensure a stable high Identification of accuracy.   Reduce defective rate: Use component inspection function to improve placement quality: use laser recognition to monitor the suction of components through the screen before placement, which can prevent the defective placement of small components that cannot be identified by air pressure. Advanced post-placement component inspection and stand-up inspection functions reduce bad mounting.   Image recognition: JUKI's original component recognition system uses both laser recognition and image recognition (reflection recognition, transmission recognition)     A. Corresponding ability: 1. Image recognition technology: Depending on the shape, size, and material properties of the component, a laser recognition system suitable for high-speed placement of chip components and image recognition with high versatility can be used separately. In addition, special-shaped nozzles, universal imaging systems, etc. that support various special-shaped components are installed to further develop and improve the ability to support components.   2. Universal image system: This is a universal image system that can flexibly respond to evolving shaped elements. When data is compiled, part and overall confirmation of components can be confirmed in the preview screen, and the operation of identifying the edges and corners of the shape recognition component can further simplify data input and complete functions. High production performance: MNVC (Multi-Nozzle Vision Centering): This is a general-purpose imaging system that can flexibly respond to evolving irregular-shaped elements. During data compilation, part and overall confirmation of the component can be performed on the preview screen, and the operation of identifying the edges and corners of the component can be simplified, and data input is further simplified and the functions are more complete.

2021

08/07

How to choose juki feeder?

First let's know somthing about the categories of juki feeder.   ATF, CTF, FTF, but in fact we often call it AF / CF / FF Secondly, in addition to the latest ETF, juki feeder can be used on any juki model pick and place machine.   The following are the introduction of each juki feeder:   ① Juki ATF feeder is a new feeder developed by Juki based on KE2070 and above high-speed machine. The feeder is easy to use and can be changed without stopping the machine. The waste plastic bags and paper tape can automatically sag into the waste box without the reel.   However, there were frequent cassettes in the early stage of the launch of the ATF juki feeder, and the waste plastic bags could not be exported normally. Juki has improved this problem later, and now the ATF feeder on the market has completely solved the problem of the cassette.   ATF feeder has AF03HP, AF05HP, AF081E, AF081P and other models. At present, the ATF feeder has been developed to AF24MM. ② Juki feeder CTF model feeder is an old model feeder developed by Juki based on KE2050 2060 FX-1 medium speed machine. The feeder is easy to use. The waste plastic bags are taken up by the take-up reel, and the paper tape automatically sags into the waste bin. The CTF feeder , which has the highest market share, with a good reputation and stable quality.     CTF feeder has CF03HP feeder which use for 0201 components; CF05HP feeder pick 8*2mm feeder 0402 component; CF081E, CF081P feeder pick 0603 component. Now Juki has launched CTFR, a CTF upgrade. ③ FTF feeder is the general name of all mechanical feeders from 12mm (including 12mm) of Juki company. At present, almost all feeder in the domestic market are FTF models. This type juki feeder has also won a very good reputation among customers because of its stable quality. Tomorrow I will introduce other types feeders, if you are interested in, welcome to contact us!

2021

08/04

Price advantage of used SMT FUJI machine

The requirements for the operation site during the production work of the pick and place machine: 1. The voltage must be stable, electromagnetic interference must be prevented, and antistatic 2. There must be good lighting and exhaust emission facilities 3. The temperature, humidity, and air cleanliness of the operating environment must Special requirements 4. Operators must take professional technical training before they can start work.     The following explains the precautions for the production of the pick and place machine. First, the preparation work before the placement machine 1.After learning from PMC or purchasing department that a certain model is ready for trial investment, it is necessary to know the person responsible for the development of the model and the person in charge of the biotech model in order to obtain related resources and assistance in the future; 2.Borrowing a prototype: You need to make a simple understanding of the relevant functions of the produced model, and most of them have a good product full-function test several times; 3.Understand all the post-weld components of the model, plan the post-weld process, evaluate the post-weld operation and post-weld precautions     4.Understand the use of test fixtures (there is often no test fixture for the first trial production), and plan testing projects and processes; 5.Understand the component layout of the entire PCB and evaluate the production considerations for the characteristics of certain components; 6. The SMT materials to be prepared by biotechnology include “component location diagram”, “BOM table”, and “schematic diagram”. These materials must be the same version as the PCB produced; 7.It is best to prepare a sample before departure;  

2021

08/03

What’s the function and operation process of SMT pcb loader?

PCB loader, known as board feeding machine and pcb loading machine, is a kind of production equipment used in SMT electronic products production and processing. Its main function is to automatically place unmounted pcb boards in the pcb loader. Board to sucker, and then the sucker automatically puts the PCB on the track of the solder paste printer and uploads it to the solder paste printer for solder paste operation.     Detailed operation process of SMT pcb loader First, preparation: 1. Connect the power supply and air source, and then turn on the power switch; 2. Adjust the width of the guide rail until it is consistent with the width of the PCB to be produced. Second, the setting of the number of board feeding steps and the boarding point position (need to be in the manual state and the lifting platform is at the lower limit position) 1. Step setting: press key to select Pitch 1/2/3/4; 2. Out-of-board adjustment; 3. Manually adjust the push rod in the middle of the PCB to be produced; 4. Confirm that the machine can smoothly feed the board (the position of the first board exit point); 5. Press the automatic button (switch to automatic); 6. Press the return key (the lifting platform automatically descends to the lower limit point and then rises to the position of the first board exit point); 7. Automatic status. Three, feeding 1. Adjust the anti-static material rack to the same width as the PCB, load it into the PCB board and place it on the loading platform of the upper board machine; 2. Press the auto key in the operation panel of the upper computer; Fourth, safe operation requirements 1. Please pay attention to whether the working voltage and air pressure are correct when starting up; 2. During automatic operation, unless it is in an emergency, it is recommended not to use the other buttons; 3. It is forbidden for staff to lean on the machine; 4. When lifting the trolley, do not put your hands around the material frame; 5. Pay attention to adjust the distance between the feeding plates of the feeding rack. If the width is wide, it will cause the board to fall, and if it is tight, it will cause the card board; 6. Pay attention to adjust the width of the conveyor belt. If the width is wide, it will easily cause the board to fall, and if it is tight, it will easily cause the board to be stuck. These are the function and operation process of pcb loader, if you have any questions about it, please don't hesitate to tell me, I will try my best to help you.

2021

08/02

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