quality SMT Pick And Place Machine & Samsung Pick and Place Machine factory

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Introduction to Samsung Pick and Place Machine 1+1 SMT Process Plan   1、 Basic knowledge of SMT SMT (Surface Mount Technology) is a manufacturing technology that directly mounts electronic components onto the surface of a printed circuit board (PCB). Compared with traditional through-hole plugin technology, SMT has the advantages of high automation, high production efficiency, high assembly density, good reliability, and low cost. In the SMT process, the surface mount machine is the core equipment responsible for accurately and precisely attaching electronic components to the designated positions on the PCB. 2、 Overview of SMT Machine Technology and Equipment 1. Types and selection of surface mount machines: Surface mount machines are divided into various types based on technology, such as feeder, rotary, laser recognition, etc. When choosing a surface mount machine, factors such as production volume, component type, size, and precision requirements should be considered. 2. Main functions and operating procedures of the surface mount machine: The surface mount machine mainly completes the steps of picking up, identifying, positioning, and mounting components. In terms of operation process, the surface mount machine needs to perform point calibration, develop mounting programs, and monitor and adjust the production process. 3、 Introduction to Samsung SMT Machine Samsung SMT machines are advanced equipment in the global SMT field, known for their high precision and efficiency. The 1+1SMT process plan specifically refers to configuring two surface mount machines on one production line to achieve continuous operation and high output capacity. This solution can significantly improve production speed and flexibility, and is suitable for high-volume electronic manufacturing needs. 4、 1+1 SMT Process Plan Detailed Explanation 1. Process concept: On an SMT production line, through clever layout, two surface mount machines operate in front and behind. One machine outputs the completed PCB board as the finished product, while the other simultaneously accepts new PCB boards for mounting operations, forming a continuous production flow. 2. Advantages of process plan: -Improve production efficiency: Through dual machine collaborative operation, the single line production capacity is effectively enhanced. -Enhanced flexibility: This solution can effectively handle production tasks of different batches and types. -Reduce production time: Continuous operation reduces waiting time for board and line changes, shortening the production cycle. -Reduce production costs: Improve equipment utilization, reduce the need for manual labor and operational complexity. 3. Key points for implementing the process plan: -Production line layout and logistics design: Reasonably design the production line layout to ensure smooth transportation of PCB boards and components. -Equipment synchronization and coordination: Ensure high coordination and synchronization between the two surface mount machines during the production process. -Production line balance and optimization: Optimize the production line balance to ensure the balance of each process and avoid bottleneck phenomena. -Quality control and monitoring: Real time monitoring of production quality and timely adjustment of equipment parameters.   5、 Related technologies and maintenance   1. Precise positioning technology: SMT machines must have high-precision positioning technology to ensure that components are accurately and precisely mounted on PCB boards.   2. Laser recognition technology: Using laser technology to recognize the shape and direction of components, improving the speed and accuracy of mounting.   3. Equipment maintenance and troubleshooting: Develop regular maintenance plans, promptly detect and resolve equipment failures, and reduce downtime.   6、 Application Cases and Benefit Analysis   In practical applications, the 1+1SMT process scheme is widely used in the production of electronic products such as mobile phones, tablets, and wearable devices. By analyzing the implementation effect of this plan, enterprises can see a significant improvement in production efficiency, a reduction in manufacturing costs, and a shortened product delivery cycle, ultimately bringing considerable economic benefits to the enterprise.  

SM481 Fast Flexible Placer   The SM481PLUS can perform high-speed placement of chips at 40,000CPH and QFPs at one per 1.1 seconds, respectively (each at optimum speed) by applying the on-the-fly recognition technology patented by Hanwha, which enables component placement at the highest speed among all medium speed component placers. With one-gantry structure having a high-speed piano head with 10 nozzles, the machine can be operated with minimum manpower using one side of the machine. Being able to produce long boards with lengths of up to 1,500mm, the machine boasts of its applicability to the largest PCBs among SM series component placers.   Production speed and component coverage suitable for general-purpose high-speed placement General-purpose high-speed machine among SM series component placers, which applies a high-speed piano head with 10 nozzles and an option for an upward camera.   1,500mm long board Two-staged placement using an extended conveyor allows production of long boards with lengths of up to 1,500mm.   One-side operation With single gantry and single lane structures optimized for machine operation using only one side of the machine, the production area and manpower can be utilized efficiently  

Key Points for Selecting Samsung SMT Machines   machine placement speed CPH placement accuracy Component Range PCB dimensions (mm) SM481 85000 ±25 01005-45mm 510x460 SM482 73000 ±35 0201-55mm 610x510 SM168 21000 ±15 精密IC/异形元件 250x200   Key Points for Selecting Samsung SMT Machines When determining the selection plan for Samsung SMT placement machines, it is essential to consider three key dimensions: production scale, product type, and process compatibility. For large-volume orders in consumer electronics, models like the SM482 with high CPH (Cycles Per Hour) should be prioritized, as its modular design can flexibly handle mixed production needs for components ranging from 0201 to 55mm. In contrast, for the manufacturing of industrial control boards with multiple varieties and small batches, the SM421 series excels with its rapid changeover capability and precise visual alignment system, significantly reducing equipment idle time.   Additionally, equipment selection must focus on line compatibility, including communication protocol compatibility with upstream and downstream equipment like SP1 and reflow soldering machines, as well as the track width's adaptability to PCB sizes. Industry practices indicate that combining component specifications (such as OFN and BGA package ratios) with placement accuracy (Cpk > 1.33) for parametric modeling is a crucial pathway to avoid production capacity bottlenecks.   Comparison Analysis of SM Series Models The Samsung SM series placement machines, with their modular design and differentiated positioning, meet diverse production needs. Taking the SM481, SM482, and SM471 as examples, the SM481 can achieve a CPH (Components Per Hour) of up to 78,000 in high-speed mode, making it suitable for large-scale production in consumer electronics. The SM482, on the other hand, utilizes a dual cantilever structure to achieve parallel processing of multiple tasks, significantly improving efficiency in complex component mixed assembly scenarios. Meanwhile, the SM471, with a placement accuracy of +25μm@30, is an ideal choice for high-precision fields such as automotive electronics.   Notably, the SM482 supports a maximum substrate size of 1,200mm, showcasing unique advantages in large-size product lines like LED backlight modules. Additionally, there are gradient differences among the models in terms of nozzle station configuration, visual system versions, and feeder compatibility. For instance, the SM481 is equipped with 15 nozzle stations and supports 8mm tape, while the SM471 expands to 20 nozzle stations and accommodates 12mm wide tape. These details directly impact the flexibility of the production line. Nozzle Selection and Calibration Techniques In the practical application of Samsung SMT placement machines, the choice of nozzles directly affects component pickup accuracy and placement stability. For different package types (such as 0402, QFN, BGA, etc.), it is essential to prioritize compatibility between the nozzle aperture and component size. For instance, the CN040 nozzle is suitable for high-speed placement of small components, while the CN065 nozzle is designed for larger IC chips.

Features of Samsung SM series SMT machine:   The SM421 (S) adopts Samsung's patented 0n The Fly recognition, which enables the fastest installation of medium speed machines, and can also correspond to components ranging from 0603 microchips to -22mm IC components. It is also equipped with high pixel vision in the Stage Camera, so that a 45mm camera can recognize standard precision micro pitch components of 42mm and 0.4mm. It can mount IC components with high precision of 30 microns and also supports polygon recognition algorithm, making it easy to log in to the best performance price ratio in its class even for components with complex shapes. Its production capacity is 20-40% higher than that of its peers New non-stop refueling feeder, improving efficiency, semi electric operation, high stability and reliability, easy operation, fast programming and line changing speed, offline programming, line balancing and other software functions are complete. It has Chinese display for fewer vulnerable parts, low maintenance costs, strong support for accessories, and is a Japanese agent in the China region; Shenzhen Wenzhan Electronics Company! Long lifespan of suction nozzle Low noise, low energy consumption, cost savings Original Samsung direct warranty or wenzhan warranty, stable and reliable service, perfect system, providing the latest free technical support, partial upgrade free service  

Today, I'm going to introduce some famous smt pick and place machine manufacturers. 1. Juki 2. Fuji 3. Panasonic 4. Yamaha (bought I-Pulse) 5. Hanwha precision machinery (former Samsung Techwin and later Hanwha Techwin)Home > News > Some Famous Smt…     Some famous smt pick and place machine manufacturers 309 Published by Elissa 11 25,2019   Today, I'm going to introduce some famous smt pick and place machine manufacturers. 1. Juki 2. Fuji 3. Panasonic 4. Yamaha (bought I-Pulse) 5. Hanwha precision machinery (former Samsung Techwin and later Hanwha Techwin)   smt pick and place machine manufacturers These are some common and reliable smt pick and place machine manufacturers. All of them are Japanese brand machines, except Hanwha, here I mean to Samsung pick and place machine. No matter which brand pick and plce machine has its advantages and disadtanges. Samsung machine is known to its cost effectiveness, most customers will choose Samsung machine when they begin their business at first.   Panasonic and Fuji smt pick and place machine is more expensive than other brands machines, they more suitable for small components. You'd better choose pick and place machine according to your products. But all of these smt pick and place machine manufacturers can be trusted, you can gain good well after-services.   Our company is one of the agent of Hanwha pick and place machine, we have all Samsung machine, but most of them are used machines, for our customers's sake, cause most customers will choose used smt pick and place machine. Nowadays, smt industry grows stronger and stronger, in order to cater to customers' need, these smt pick and place machine manufacturers struggle to update their machines for ease of use, efficiency, cost effectiveness and increased expandability and compatibility.   In China, Hanwha pick and place machines has a good market, our company as the agent of Samsung machine, will try our best to offer best serice to our customers. We have Samsung CP40/45FV/45NEO SM310/320/321/411/411F/421/431/471/481/482 machines. We not only specialized in Pick & Place machine, but also help to provide reflow oven, stencil printer and conveyor to satisfy customer’s need of a completed SMT production line.     We have been listed in good smt pick and place machine supplier by many customers. cause we will bring you a great selection of quality and durable pick and place machine, so please rest assured to our quality equipment and enjoy our good after-sale service. I will upate the information about smt pick and place machine manufacturers next time!

Introduction to SMD Counter: The SMD Counter is a versatile and user-friendly electronic device used for counting and verifying surface mount components. It is widely utilized in the electronics industry for quality control, inventory management, and production processes. This compact and portable device is specifically designed for counting small-sized components such as resistors, capacitors, diodes, and integrated circuits.   Features and Specifications: 1. High Precision: The SMD Counter is equipped with advanced technology that ensures accurate counting and verification of SMD components. 2. Multiple Counting Modes: It offers various counting modes such as manual counting, intelligent counting, and batch counting, allowing for flexibility according to different requirements. 3. User-Friendly Interface: The device features a user-friendly interface with a clear LCD display, intuitive controls, and easily adjustable counting parameters. 4. Fast Counting Speed: The SMD Counter can count components at a high speed, reducing time and increasing work efficiency. 5. Compatibility: It supports a wide range of component sizes, from 0.4mm to 25mm, making it suitable for virtually any SMD component.   How to Use SMD Counter: 1. Power on the device and ensure it is connected to a stable power source. 2. Set the counting mode according to your requirements. The device offers options such as manual counting, intelligent counting, and batch counting. 3. Adjust the component size parameters based on the SMD component being counted. These parameters can be customized through the user interface. 4. Prepare the components for counting by placing them neatly in the counting area of the device. 5. Start the counting process by pressing the "Count" or "Start" button on the device. The device will automatically detect and count the components accurately. 6. The results will be displayed on the LCD screen of the SMD Counter. You can easily read and record the total count of the components. 7. If required, you can reset the device to zero by pressing the "Reset" or "Clear" button before counting the next batch of components. 8. Once the counting process is complete, power off the device and disconnect it from the power source. In conclusion, the SMD Counter is a valuable electronic device used for accurate counting and verification of SMD components. With its user-friendly interface and various counting modes, it simplifies the counting process and enhances work efficiency in the electronics industry.  

SMT Stencil Printer DEK Horizon 01/02I/03IX series PCB Solder Paste Printer The DEK Horizon 03iX is a highly advanced screen printing machine that offers exceptional performance and reliability. This innovative product is designed to meet the demanding requirements of the electronics manufacturing industry.   Key Features: 1. Vision System: The Horizon 03iX comes equipped with a high-resolution vision system that ensures accurate alignment and precise printing. The advanced cameras detect fiducial marks on the PCB, allowing for precise registration and reducing errors. 2. Automatic Stencil Inspection: This feature enables the machine to inspect the stencil for any defects or damages. It ensures that the stencil is in perfect condition before printing, resulting in high-quality prints. 3. Auto Paste Dispenser: The Horizon 03iX has an integrated paste dispenser that accurately dispenses solder paste onto the PCB. This ensures the right amount of paste is applied, minimizing waste and improving efficiency. 4. Squeegee Pressure Control: The machine is equipped with a squeegee pressure control system that ensures consistent pressure throughout the printing process. This helps achieve uniform and precise printing results. 5. Fast Set-up and Changeover: The Horizon 03iX features a user-friendly interface that allows for quick set-up and changeover between different jobs. This minimizes downtime and maximizes productivity.   How to Use: 1. Preparation: Ensure that the machine is properly set up and calibrated. Check that the stencil and squeegee are clean and in good condition. Load the solder paste into the dispenser and place the PCB onto the conveyor. 2. Job Selection: Using the machine's interface, select the appropriate job from the pre-programmed options or create a new job by defining the 3. printing parameters, such as print speed, pressure, and stencil alignment. Alignment: The vision system will automatically detect fiducial marks on the PCB and align the stencil accordingly. Fine-tune the alignment if necessary. 3. Print Setup: Set the desired printing parameters such as squeegee pressure, speed, and separation distance. Adjust the paste dispenser settings for accurate paste deposition. 3. Printing: Start the printing process and monitor the machine for any errors. The Horizon 03iX will automatically print the solder paste onto the PCB with high precision. 4. Inspection: After printing, use the built-in stencil inspection system to ensure that the stencil is clean and undamaged. Carry out an inspection of the printed solder paste for any defects. 5. Changeover: If switching to a different job, clean the stencil, squeegee, and dispenser. Load the new PCB and select the appropriate job from the interface. Repeat the above steps for a smooth changeover.   The DEK Horizon 03iX offers advanced features and ease of use, making it a reliable and efficient solution for screen printing in electronics manufacturing. Its precise alignment, automatic inspection, and fast setup capabilities ensure high-quality prints and improved productivity.

Do you know samsung Decan S1 pick and place machine ?   The Samsung Decan S1 pick and place machine is a state-of-the-art equipment used in the electronics manufacturing industry for high-speed and high-precision component placement on printed circuit boards (PCBs). The machine is manufactured by Samsung, a leading provider of electronics manufacturing equipment.   Key features and functions of the Samsung Decan S1 pick and place machine include:   1. High-speed placement: The machine is designed to place components on PCBs at a high speed, increasing production efficiency and throughput.   2. High-precision placement: The Samsung Decan S1 pick and place machine offers high precision placement of components, ensuring accurate positioning and alignment on the PCB.   3. Vision system: The machine is equipped with a vision system that allows for component recognition and alignment with high accuracy, even for small and complex components.   4. Multi-functional capabilities: The pick and place machine can handle a wide range of components, including different sizes, shapes, and types, making it versatile for various electronic assembly requirements.   5. User-friendly interface: The machine features an intuitive and user-friendly interface that allows operators to easily program and control the placement process.   To use the Samsung Decan S1 pick and place machine, operators need to first set up the machine according to the specific PCB layout and component requirements. This includes programming the component placement sequence, configuring the vision system settings, and calibrating the machine for accurate placement.   During operation, the machine picks up components from feeders using vacuum nozzles and accurately places them on the designated locations on the PCB. The vision system ensures precise alignment and placement of components, while the high-speed capabilities of the machine help to optimize production efficiency.   Regular maintenance and calibration of the pick and place machine are essential to ensure optimal performance and accuracy in component placement. The Samsung Decan S1 pick and place machine is a reliable and efficient solution for electronics manufacturers looking to achieve high-speed and high-precision component placement on PCBs.  

Samsung feeder for pick and place machines is an essential component used in surface mount technology (SMT) assembly lines. The Samsung feeder, also known as a Samsung intelligent feeder or Samsung tray, is designed to hold electronic components on a reel or tape and accurately place them onto a circuit board.   The Samsung feeder is primarily used in the operation of pick and place machines, also known as chip shooters or SMT machines. These machines are automated and perform the task of picking up electronic components from the feeder and precisely placing them onto the PCB according to the programmed design.   The Samsung feeder is built with high precision and reliability to ensure accurate component placement. It is available in various sizes and configurations to accommodate different component sizes and types. The feeder typically consists of a base, a cover, and one or more input slots for the reels or tapes. The input slots are designed to securely hold the reels or tapes in place during operation. The feeder also has a feed mechanism that advances the component reel or tape as needed, allowing the pick and place machine to access each component.   To load the Samsung feeder, the operator needs to place the reel or tape onto the input slots. The feeder then advances the reel or tape, pulling it into the machine's working area. The pick and place machine's robotic arm uses a vacuum nozzle to pick up individual components from the advancing reel or tape and accurately positions them onto the PCB. Once all the components are placed, the machine's vision system checks for any misalignment or errors before proceeding with the next step in the assembly process.   The Samsung feeder's intelligent design allows for easy adjustment and quick changeover between different component sizes and types. This versatility is important as it enables efficient production of various electronic devices that can have different component requirements.   In summary, the Samsung feeder is a critical component used in pick and place machines for the accurate placement of electronic components onto PCBs. Its high precision, reliability, and versatility make it an essential tool for surface mount technology assembly lines. With the Samsung feeder, manufacturers can effectively meet the demand for high-quality electronic devices.