
Working principle of dek 03ix printing machine
2025-07-03
Its core working principle includes three aspects: the visual positioning system captures MARK points on the PCB and steel mesh through up and down dual cameras, and achieves micrometer level alignment accuracy with high-speed lenses and independent light sources. The printing control system adopts a cantilever printing head design, and computer servo controls parameters such as pressure/speed/stroke of the scraper to ensure stable printing quality. The cleaning system has an automatic wiping function, including three modes of dry wiping/wet wiping/vacuum, and a programmable cleaning frequency of 3.
Other important information includes: the maximum processing size of the device is 510 × 508.5mm, with a repeatability accuracy of ± 25 μ m (6 σ standard), and it uses the Instinctiv V9 operating system. When answering, focus on highlighting these technical highlights and avoid excessive basic descriptions.
Considering that this is an industrial equipment description, we plan to use a structured presentation format, divided into two main parts: core systems and workflow. Insert thecomponent in the appropriate position to display the device structure diagram, and use thecomponent to supplement the technical parameter card. Although the search results for thecomponent mention videos with underlying principles, the specific link is not available, so we have decided not to insert the video component.
1、 Core system composition and functions
Visual positioning system
Dual view alignment: By independently controlling the up/down view optical lens, the MARK points on the PCB and steel mesh are captured at high speed to achieve precise alignment, with a repeat positioning accuracy of ± 25 microns (6 Sigma standard).
Light source adjustment: The independent lighting system can dynamically optimize lighting conditions to ensure image recognition stability. 13
Printing control system
Cantilever printing head: Designed with a high rigidity structure, the scraper pressure, speed, and stroke are all controlled by computer servo to ensure printing uniformity.
Scraper parameters: The metal scraper operates at an angle of 45 ° -60 °, with a pressure range of 3-15N/cm ² and a speed of 20-80mm/s, ensuring that the solder paste fully fills the steel mesh openings. 34
PCB processing device
Dynamic clamping system: The magnetic top pin and edge clamping device are adaptive to PCBs of different sizes/thicknesses (up to 510mm × 508.5mm), effectively overcoming circuit board deformation.
Supporting pins: prevent PCB bending during the printing process and maintain flatness. 34
Steel mesh cleaning system
Automated cleaning: Programmable selection of dry wipe, wet wipe, or vacuum adsorption modes to remove residual solder paste at the bottom of the steel mesh according to the set cycle, avoiding hole blockage
Detailed explanation of workflow
1. PCB positioning
The PCB enters the equipment through a conveyor belt, and the fixture automatically clamps and locates it. The visual system scans the MARK points and calibrates the position of the steel mesh and PCB.
2. Solder paste filling
The scraper moves horizontally to evenly press the solder paste into the steel mesh opening. The servo system adjusts the parameters of the scraper in real time to ensure that the opening filling rate is greater than 95%.
3. Demoulding and transfer printing
The steel mesh is separated from the PCB, and solder paste is precisely deposited on the solder pads. The demolding speed and spacing should match the viscosity of the solder paste to prevent pulling or bridging.
4. Cleaning and Quality Inspection
After completing multiple prints, the automatic wiping device cleans the bottom surface of the steel mesh; Some models integrate SPI (solder paste detector) linkage function to monitor printing quality in real-time
Key technological advantages
Precision control: Driven by high-precision servo motors, combined with the Instinctiv V9 operating interface, achieving a printing accuracy of ± 25 μ m.
Stability design: The lightweight structure of the cantilever scraper crossbeam reduces inertia, and the printing repeatability Cpk is greater than 2.0.
Intelligent diagnosis: The fault self checking system prompts abnormal causes (such as scraper pressure deviation, visual alignment failure, etc.) through sound and light alarms.
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Hios HP 10 SMT Spare Parts Original Digital Torque Meter
2022-01-06
Hios HP-10 digital torque meter
Product Description
Clients can avail from us a wide assortment of HP-10 Digital Torque Meter. The offered range is designed by experienced professionals of our vendors, keeping in mind the specific needs of the clients. Before delivering the offered range to our customers, our quality controllers scan entire range on well-defined parameters of quality. Further, these products are available in the market at most reasonable prices. Clients can avail this product in various quantities.
Use for making torque settings on electric screwdrivers, checking torque of torque wrenches or measuring torque of various rotating units, etc.
● Measured data can be imported to a computer.
● Up to 100 data items can be stored in the memory and controlled (applicable to HP and HDP only).
● With one unit of Torque Meter, max, min and ave torque values can be measured (applicable to HP and HDP only).
● New product, HP-1 is ideal for measuring 10N・cm or smaller torque.
● Torque for both clockwise or counterclockwise can be measured.
● As a standard specificataon, data output and analogue output are available.
● We offer calibration and maintenance services.
● “Inspection Report” is attached to all the Torque Meters.
More Details:
Name
Hios HP-10 digital torque meter
Brand
Hios
Model
HP-10
Condition
original
Quality
top quality
Stock
large
Payment
T/T before shipment
Shipment
on-time shipment
Delivery
fedex,ups,dhl,as required
Package
carton box with foam protect
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Working principle and introduction of Samsung SMT machine feeder in SMT workshop
2025-06-27
feida in the SMT industry is the transliteration of Feeder, which is generally translated as feeder or feeder, also known as feeder (but this term is less commonly used in the SMT industry). Its function is to install SMD surface mount components on the feeder, and the feeder provides components for the surface mount machine to mount.
For example, if 10 types of components need to be mounted on a PCB, 10 feeders are needed to install the components and feed the surface mount machine. Its function is to provide the roll material to the mounting head, and the mounting head suction nozzle accurately and conveniently picks up electronic components. Feida is not standard in the surface mount machine and needs to be purchased separately. It is an important component of the surface mount machine and surface mount process.
1、 The working principle of SMT mounting machine feeder
The material strip is fixed on the shaft of the SMT machine feeder, and enters the feeding groove through the tape pressing device. The upper belt and the weaving base are separated by a separation plate and fixed to the winding wheel. The synchronous hole on the weaving base is inserted into the synchronous gear teeth, and the weaving head is extended to the outer end of the surface mounting machine. After the SMT mounting machine is loaded into the material station, the mounting head picks up the components according to the program and sends a mechanical signal to the handle through the "feed roller", causing synchronous rotation at an angle to deliver the next component to the feeding position.
2、 Classification of feeder
1. Distinguish by machine brand and model. Generally speaking, the feeders used for different brands of surface mount machines are not the same, but different models of the same brand can generally be used interchangeably.
2. Divide according to the feeding method. The types of feeders are generally tape, tube, and tray (also known as waffle trays).
3. The strap also distinguishes the width of the carrier strap. Common widths include 8mm, 12mm, 16mm, 24mm, 32mm, 44mm, and 52mm, with spacing of 2mm, 4mm, 8mm, 12mm, and 16mm; The diameter sizes of the scroll are 7 inches and 13 inches.
The feeder is one of the most important accessories of the surface mount machine, and it is also an important component that affects the mounting capacity and production efficiency in the mounting technology. Some SMT surface mount machines directly use the number of feeders that can be mounted as a marker.
SMT surface mount machine picks up the components from the feeder at the designated position through instructions. Due to the different packaging used for different types of mounted components, corresponding feeders are required for different packaging. The following are the mainstream SMT surface mount machine feeders on the market, classified by feeding method. The common ones are as follows:
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Introduction to Samsung Pick and Place Machine 1+1 SMT Process Plan
2025-06-04
Introduction to Samsung Pick and Place Machine 1+1 SMT Process Plan
1、 Basic knowledge of SMT
SMT (Surface Mount Technology) is a manufacturing technology that directly mounts electronic components onto the surface of a printed circuit board (PCB). Compared with traditional through-hole plugin technology, SMT has the advantages of high automation, high production efficiency, high assembly density, good reliability, and low cost. In the SMT process, the surface mount machine is the core equipment responsible for accurately and precisely attaching electronic components to the designated positions on the PCB.
2、 Overview of SMT Machine Technology and Equipment
1. Types and selection of surface mount machines: Surface mount machines are divided into various types based on technology, such as feeder, rotary, laser recognition, etc. When choosing a surface mount machine, factors such as production volume, component type, size, and precision requirements should be considered.
2. Main functions and operating procedures of the surface mount machine: The surface mount machine mainly completes the steps of picking up, identifying, positioning, and mounting components. In terms of operation process, the surface mount machine needs to perform point calibration, develop mounting programs, and monitor and adjust the production process.
3、 Introduction to Samsung SMT Machine
Samsung SMT machines are advanced equipment in the global SMT field, known for their high precision and efficiency. The 1+1SMT process plan specifically refers to configuring two surface mount machines on one production line to achieve continuous operation and high output capacity. This solution can significantly improve production speed and flexibility, and is suitable for high-volume electronic manufacturing needs.
4、 1+1 SMT Process Plan Detailed Explanation
1. Process concept: On an SMT production line, through clever layout, two surface mount machines operate in front and behind. One machine outputs the completed PCB board as the finished product, while the other simultaneously accepts new PCB boards for mounting operations, forming a continuous production flow.
2. Advantages of process plan:
-Improve production efficiency: Through dual machine collaborative operation, the single line production capacity is effectively enhanced.
-Enhanced flexibility: This solution can effectively handle production tasks of different batches and types.
-Reduce production time: Continuous operation reduces waiting time for board and line changes, shortening the production cycle.
-Reduce production costs: Improve equipment utilization, reduce the need for manual labor and operational complexity.
3. Key points for implementing the process plan:
-Production line layout and logistics design: Reasonably design the production line layout to ensure smooth transportation of PCB boards and components.
-Equipment synchronization and coordination: Ensure high coordination and synchronization between the two surface mount machines during the production process.
-Production line balance and optimization: Optimize the production line balance to ensure the balance of each process and avoid bottleneck phenomena.
-Quality control and monitoring: Real time monitoring of production quality and timely adjustment of equipment parameters.
5、 Related technologies and maintenance
1. Precise positioning technology: SMT machines must have high-precision positioning technology to ensure that components are accurately and precisely mounted on PCB boards.
2. Laser recognition technology: Using laser technology to recognize the shape and direction of components, improving the speed and accuracy of mounting.
3. Equipment maintenance and troubleshooting: Develop regular maintenance plans, promptly detect and resolve equipment failures, and reduce downtime.
6、 Application Cases and Benefit Analysis
In practical applications, the 1+1SMT process scheme is widely used in the production of electronic products such as mobile phones, tablets, and wearable devices. By analyzing the implementation effect of this plan, enterprises can see a significant improvement in production efficiency, a reduction in manufacturing costs, and a shortened product delivery cycle, ultimately bringing considerable economic benefits to the enterprise.
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SM481 Fast Flexible Placer
2025-05-29
SM481 Fast Flexible Placer
The SM481PLUS can perform high-speed placement of chips at 40,000CPH and QFPs at one per 1.1 seconds, respectively (each at optimum speed) by applying the on-the-fly recognition technology patented by Hanwha, which enables component placement at the highest speed among all medium speed component placers. With one-gantry structure having a high-speed piano head with 10 nozzles, the machine can be operated with minimum manpower using one side of the machine. Being able to produce long boards with lengths of up to 1,500mm, the machine boasts of its applicability to the largest PCBs among SM series component placers.
Production speed and component coverage suitable for general-purpose high-speed placement
General-purpose high-speed machine among SM series component
placers, which applies a high-speed piano head with 10 nozzles and an
option for an upward camera.
1,500mm long board
Two-staged placement using an extended conveyor allows production of long boards with lengths of up to 1,500mm.
One-side operation
With single gantry and single lane structures optimized for machine operation using only one side of the machine, the production area and manpower can be utilized efficiently
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