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Common counter VS X-ray counter

2023-05-08
Latest company news about Common counter VS X-ray counter

wenzhan X-ray counter

 

 

Common counter

Low efficiency
1. It takes about 60s to count a plate of materials
2. The work order is offline, the material counting cycle is long, and it cannot be put back to the storage location in time.
3. If there are shared materials in the previous and subsequent work orders, it takes a long time to count the shared materials to get the quantity,
The subsequent work order production will be limited by shared materials.
4.During the annual (mid/end) inventory, a large amount of manpower needs to be invested.

 

Quality hazard
1. The material brings back winding, which will cause the risk of IC foot warping and lead to the problem of faulty soldering.
2. The material film is damaged, and the parts in the material tank will stand sideways or fall, resulting in material throwing, air suction and other problems, resulting in material loss.
3. The MSD parts need to be unpacked, which increases the exposure time, causes the materials to be damp, and causes quality hazards.

 

Quantity misjudgment
The empty slot in the middle of the material belt is accounted for in the inventory data.

 

X-ray counter

Increase efficiency by 5 times
1. It takes about 10s to count a plate of materials
2. The work order is offline, the material counting cycle is short, and it can be put back to the storage location in time.
3. If there are shared materials in the front and back work orders, the quantity of shared materials can be obtained in time, and the production of subsequent work orders will not be limited by the shared materials.
4. Yearly (mid/end) inventory, avoid investing a lot of inventory manpower, the machine is applicable and can be used in production line and warehouse.

Quality hazard
1. There is no need to unpack to prevent the material from winding back and causing IC feet, avoid the problem of faulty soldering.
2. The material film will not be damaged, and the parts in the material tank will not be vertical to avoid throwing, air suction and other problems, and reduce material loss.
3. MSD parts do not need to be unpacked to reduce exposure time, avoid moisture of materials, which will not cause quality hazards

Quantity misjudgment
The empty slot in the middle of the material belt is not included in the count data.