JUKI KE-2070 SMT Mounter Standard Operating Procedure and Key Points
一 . Pre-Startup Preparation
1. Safety Check
Confirm that the power supply is three-phase, four-wire and that the equipment is properly grounded.
Check that the emergency stop button is activated.
Remove any foreign objects from inside the machine and ensure that the track is clear.
2. Hardware Initialization
Turn on the main power switch and start Windows XP.
After the system loads, click "OK" on the "Return to Origin" screen. The machine will automatically perform a full-axis origin calibration.
3. Preheating the Equipment
Select "Preheat" in the operation menu and set the time (usually 10 minutes), number of times, and speed.
Close the safety cover and press the green button on the control panel to start preheating. Press the red button to stop when finished.
二. Production Operation Process
1. Material and Board Preparation
Install the tape/tube feeder and confirm that the nozzle position on the ATC (Automatic Nozzle Changer) is consistent with the program.
Adjust the track width to the board size and calibrate the outline or hole positioning reference.
2. Program Start
Select [Board Production] in the menu, enter the board ID and positioning method (hole/outline).
Set the production quantity, press the "ONLINE" button on the operation panel to connect, and then press "START" to start placement.
3. Exception handling in production
| Fault Type | Response |
| Component Out | If "No Component Pause" is enabled, manually refill the material before continuing; if it is not enabled, emergency intervention and reset are required. |
| Dirty Laser |
Pause to clean the laser head to avoid misrecognition. |
| Nozzle Error | Check the ATC nozzle configuration for offset and recalibrate or replace if necessary. |
| Conveyor Belt Floating | Verify that the fiber optic signal amplifier value is ≥ 5 (unobstructed). If not, adjust the signal line. |
三. Shutdown and Maintenance
1. End Production
Press the "STOP" button to stop the operation and exit the production interface.
Turn off the host power and then disconnect the external power switch.
2. Daily Maintenance
Regularly clean the suction nozzle, laser sensor, and rails.
Check the air line connections for looseness and ensure the ejector cylinder is functioning properly.
JUKI KE-2070 SMT Mounter Standard Operating Procedure and Key Points
一 . Pre-Startup Preparation
1. Safety Check
Confirm that the power supply is three-phase, four-wire and that the equipment is properly grounded.
Check that the emergency stop button is activated.
Remove any foreign objects from inside the machine and ensure that the track is clear.
2. Hardware Initialization
Turn on the main power switch and start Windows XP.
After the system loads, click "OK" on the "Return to Origin" screen. The machine will automatically perform a full-axis origin calibration.
3. Preheating the Equipment
Select "Preheat" in the operation menu and set the time (usually 10 minutes), number of times, and speed.
Close the safety cover and press the green button on the control panel to start preheating. Press the red button to stop when finished.
二. Production Operation Process
1. Material and Board Preparation
Install the tape/tube feeder and confirm that the nozzle position on the ATC (Automatic Nozzle Changer) is consistent with the program.
Adjust the track width to the board size and calibrate the outline or hole positioning reference.
2. Program Start
Select [Board Production] in the menu, enter the board ID and positioning method (hole/outline).
Set the production quantity, press the "ONLINE" button on the operation panel to connect, and then press "START" to start placement.
3. Exception handling in production
| Fault Type | Response |
| Component Out | If "No Component Pause" is enabled, manually refill the material before continuing; if it is not enabled, emergency intervention and reset are required. |
| Dirty Laser |
Pause to clean the laser head to avoid misrecognition. |
| Nozzle Error | Check the ATC nozzle configuration for offset and recalibrate or replace if necessary. |
| Conveyor Belt Floating | Verify that the fiber optic signal amplifier value is ≥ 5 (unobstructed). If not, adjust the signal line. |
三. Shutdown and Maintenance
1. End Production
Press the "STOP" button to stop the operation and exit the production interface.
Turn off the host power and then disconnect the external power switch.
2. Daily Maintenance
Regularly clean the suction nozzle, laser sensor, and rails.
Check the air line connections for looseness and ensure the ejector cylinder is functioning properly.
