SMT PCB Assembly Line SM411 Hanwha Samsung Pick And Place Machine

The SM411 pick and place machine is an advanced equipment used in the electronics manufacturing industry for high-speed and accurate placement of surface mount components onto printed circuit boards (PCBs). It offers a wide range of functionality and features that enhance placement accuracy, speed, and versatility.

• Component Placement: The SM411 pick and place machine specializes in the precise placement of surface mount components onto PCBs. It utilizes advanced vision systems and robotic arms to accurately pick components from feeders and place them onto designated locations on the PCB.
• High-Speed Placement: The machine is capable of high-speed operation, ensuring fast and efficient placement of components. It features multiple placement heads and a robust conveyor system, enabling quick turnaround times and improved production efficiency.
• Component Compatibility: The SM411 pick and place machine supports a wide range of surface mount components, including resistors, capacitors, integrated circuits (ICs), ball grid arrays (BGAs), quad flat no-leads (QFNs), and microcontrollers. It accommodates various component sizes and types, making it suitable for diverse PCB assembly requirements.
• Vision Systems and Alignment: The machine is equipped with advanced vision systems that provide precise component alignment and inspection. These systems use cameras and image processing algorithms to accurately identify component positions and orientations, ensuring proper alignment during the placement process.
• Feeder Flexibility: The SM411 machine supports various types of feeders, including tape feeders, stick feeders, and tray feeders. It allows for easy and efficient handling of different component types and packaging formats, ensuring smooth and uninterrupted production.
• Intelligent Feeder Management: The machine features intelligent feeder management capabilities. It can automatically detect and track the component inventory in each feeder, optimizing component usage and reducing setup time between production runs. This feature enhances productivity and minimizes operational errors.

The SM411 pick and place machine is suitable for a wide range of PCB assembly applications, including:

• Surface Mount Technology (SMT) Assembly: It is used in the production of PCBs with surface mount components. The machine accurately places components onto the PCB pads, ensuring precise alignment and reliable solder connections during the subsequent soldering process.
• Prototype Development: The machine is ideal for prototype development and small-scale production. Its flexibility and quick setup time allow for rapid iteration and validation of PCB designs, facilitating efficient product development cycles.
• Medium to High Volume Production: The SM411 machine is suitable for medium to high volume production environments. Its high-speed placement capabilities and efficient feeder management enable fast and reliable assembly of large quantities of PCBs.
• Multi-Project Production: The machine is capable of handling multi-project production, where different PCB designs are produced in the same production run. It offers quick changeover between projects, minimizing downtime and facilitating efficient production of diverse PCB assemblies.
• Automotive, Consumer Electronics, and Telecommunications: The SM411 pick and place machine finds applications in various industries, including automotive, consumer electronics, and telecommunications. It meets the high-quality and reliability requirements of these sectors, ensuring accurate and consistent placement of components.

The SM411 pick and place machine provides advanced functionality for high-speed and precise component placement in PCB assembly. It plays a critical role in the electronics manufacturing process, ensuring efficient production and reliable performance of electronic products.

High Speed Flexible Mounter

As a general component placer whose vision system is reinforced based on the platform of the SM471 high speed chip shooter and whose chip placement speed is the highest among the same class component placers, the SM481 realized a chip placement speed of 39,000 CPH, the highest among the same class component placers, by applying a head with one gantry and ten spindles as well as new flying vision and by maximizing the pickup and placement motion. In addition, it is applicable up to 0402(01005 inch) chips and 42mm ICs. It has improved actual productivity and placement quality by applying high speed and high precision electrically driven feeders. Furthermore, since it is designed to be compatible with SM series pneumatic feeders, it maximizes the customer's operational convenience.

• 39,000 CPH(Optimum)
• 1 Gantry x 10 Spindles/Head
• Applicable Parts : 0402(01005 inch) ~ 42mm(H15mm)
• Applicable PCB : 460(L) x 400(W)(Standard)
• Max. 740(L) x 460(W)(Option)
• High Speed, High Precision and Electrically Driven Feeder
  • Automatic pick-up position alignment function
  • Compatible with SM pneumatic feeders
• New Vacuum System and Optimized Pickup/Placement Motion
• SMART Feeder
  • World's first Auto Loading and Auto Splicing
• Fresh Energy in Your Business
• Applies a New Vacuum System
• July. 2013

Advanced High Speed Flexible Mounter

Part Polarity Recognition BGA and CSP Recognition

Realizes the highest placement speed among the same class chip placers by applying a new flying head mechanism with 10 spindles as well as optimized pickup/placement motion

Since it allows part recognition without stopping after part pickup by applying its original On-the-Fly image recognition technology, the SM481 model maximizes the part placement speed by minimizing the time to move between the pickup position and placement position and by reducing the recognition time to almost zero.

Realizes Super-high Placement Speed of 39,000 CPH

Placement accuracy correction system

Chip ±50μm(Cpk ≥1.0)

The newly upgraded placement accuracy calibration system automatically checks and corrects the pickup point offset, head offset, C/V offset, etc. to allow reliable part placement.

Absolute Accuracy of±50μm(Cpk 1)

Electrically Driven High Speed and High Precision Feeder

Electrically driven SM feeder

• Allows integrated use of 0603/2P/4P
• Equipped with a function to automatically align the pickup position between feeders to improve the simultaneous pickup rate.
• Able to set various part supply speeds to improve the stability of part supply.
• Automatic feeding pitch recognition function

Compatible with SM pneumatic feeders

SM smart feeder

• The world's first feeder equipped with Auto Splicing and Auto Loading functions
  • Maximizes work convenience and actual productivity by automating the splicing process for part reel replacement normally performed by hand.

• Minimized delay of part placement due to optimization of pneumatic path
• Realizes stabilized part pickup and minimized air consumption by applying a vacuum pump

Reinforced Applicability to Parts and PCBs

Applies a New Illumination System

• Applicable to parts from 0402(01005 inch) to 42mm(H15mm) as well as BGA/CSP parts
• Applicable to Max. 740(L) x 460(W) PCBs for long boards applied to LEDs and displays
• Supports automatic recognition of the entire pickup position by being equipped with a fiducial camera at the left and right respectively

Reinforced applicability to odd-shaped parts including BGA, CSP, etc., by applying three-staged illumination systems(Side, Coaxial and Outer illumination).

We have full range of SMT pick and place machine For FUJI,JUKI,SAMSUNG,YAMAHA, and so on,

• feeder,nozzle,smt pick and place machine,PCB Conveyor,
• cylinder,and vibration feeder,anything you need ,just tell me!

The main brand is Fuji YAMAHA Samsung SONY heavy machine

• SMT lubricating oil
• SMT parts
• Nozzle and feeder
• SMT belt and other parts in the machine