SAMSUNG Hanwha SM481 Chip Mounter Pick And Place Machine 38000CPH for 0402
0402 Pick And Place Machine
,38000CPH Pick And Place Machine
,Hanwha SM481 Pick And Place Machine
The Samsung SM481 machine is a high-speed, high-precision surface mount technology (SMT) pick and place machine designed for efficient and accurate assembly of electronic components onto printed circuit boards (PCBs). It offers a range of features and functionalities that enhance productivity, accuracy, and flexibility in the SMT assembly process.
| Specifications | SAMSUNG-HANWHA SMT pick and place machine | ||
| Model | SM471 | SM481 | SM482Plus |
| Alignment | Flying Vision | Flying Vision+stage vision | Flying Vision+stage vision |
| Spindles | 10 Spindles x 2 Gantry | 10 Spindles 脳 1 Gantry | 6 Spindles 脳 1 Gantry |
| Placement Speed | 75,000CPH(Optimum) | 38,000CPH(Optimum) | 27,000CPH(Optimum) |
| Placement Accuracy | 卤50um@+3 (Based on the Standard Chips) | 卤40渭m@渭卤3蟽 | 卤40渭m@渭卤3蟽 |
| Applicable Parts | Chip 0402 ~ 14mm(H 12mm) IC, Connector(Lead Pitch 0.4mm) BGA, CSP(Ball Pitch 0.4mm) | 0402 (01005 inch) ~□42mm (H15mm) | 0603 (0201 inch) ~ □55mm (H15mm) 0402 (01005 inch) (Option), ~ L75mm Connector |
| Board Dimension(mm) | 50(L) x 40(W)~510(L) x 460(W)610(L)x 460(W)(Option) | 460(L) x 400(W) (Standard) | 460(L) x 400(W) (Standard) |
| Max. 1,500(L) x 460(W) (Option) | Max. 1,200(L) x 510(W) (Option) | ||
| Feeder Capacity | 120ea / 112ea(Docking Cart) (Based on 8mm) | 120ea / 112ea (Docking Cart) | 120ea / 112ea (Docking Cart) |
| Air Consumption | 0.5 ~ 0.7MPa(5 ~ 7kgf/cm2) | ||
| Dimension(L.D.H) | 1,650 x 1,690x 1,485 | 1650脳1680脳1530 | 1650脳1680脳1458 |
| Mass(Kg) | Approx. 1820 | Approx. 1655 | Approx. 1600 |
Functionality:
- High-Speed Placement: The SM481 machine is capable of high-speed component placement, enabling fast and efficient assembly of PCBs, especially for high-volume production runs. It utilizes advanced robotics and control systems to achieve rapid pick-and-place operations, maximizing throughput and minimizing production time.
- Precise Component Placement: The machine incorporates a precise vision system that accurately identifies and aligns components before placement. This ensures accurate component orientation and positioning on the PCB, minimizing placement errors and improving the quality of the assembled boards.
- Multi-Head Placement: The SM481 machine often features multiple placement heads, allowing for simultaneous placement of multiple components. This multi-head configuration further enhances production speed and efficiency, especially for complex PCBs with a high component density.
- Component Compatibility: The machine supports a wide range of electronic components, including surface mount devices (SMDs) such as resistors, capacitors, integrated circuits (ICs), and various package types. It can handle components of different sizes, shapes, and orientations, accommodating diverse assembly requirements.
- Programmable Control: The SM481 machine is equipped with programmable control systems that allow operators to define and adjust placement parameters, such as pick-and-place positions, component orientation, and speed profiles. This flexibility enables customization to match specific PCB layouts and component requirements, optimizing placement accuracy and productivity.
Usage:
The Samsung SM481 machine is used in the SMT assembly process, which typically involves the following steps:
- Component Loading: Components are loaded into feeders or trays, which are then attached to the SM481 machine. The machine's control system identifies the component type and selects the appropriate nozzle for handling.
- Component Picking: The selected nozzle picks up the component from the feeder or tray using vacuum or other mechanisms. The vision system ensures accurate component alignment and orientation.
- Component Placement: The nozzle precisely places the component onto the designated location on the PCB. The control system ensures accurate placement based on the PCB layout and component specifications.
- Repetition: The process of picking and placing components is repeated for each component on the PCB, utilizing the multi-head configuration to enhance speed and efficiency.
- Inspection: Once all components are placed, the PCB may undergo inspection to verify the accuracy and quality of the assembly.
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